RV Aircraft Construction Website

RV-9A: Tailcone - 8/17/2008
Home  Previous Entry  Next Entry  Back
 
Share on:
Started work on the F-779 tail bottom skinStarted work on the F-779 tail bottom skin
I deburred the holes and sanded the edges of the F-779. Now it's time for the old C-Frame whackarama. I have plenty of these chunks of 4 inch foam laying around. They're perfect for holding whatever you're dimpling up to the right height for dimpling.
Choosing the right dimple diesChoosing the right dimple dies
I'm glad I ordered these small diameter female dimple dies for dimpling both the 3/32" and 1/8" holes. If I used the regular female dimple die, it would may a dent ring around the dimple on the curved parts of the F-779. The regular dimple die is fine if you have perfectly flat surfaces.
The final resultsThe final results
Not bad. I have found that I have to make a really solid and hard single "Whack!" when doing these dimples in any thick skin material. I you give it a "wuss" whack on the first hit, it will make a dip in the skin around the hole, that is really hard to get out. When I do make a "wuss" dip, I get my pop-rivet dimplers out and try to redo the dimple. This usually helps remove the dip in the skin. Notice the red marks. No dimples here.
Started working on the F-773-L side skinStarted working on the F-773-L side skin
I got out the old soldering iron and uncovered the rivet holes. I know that doing this is totally unnecessary, but it does offer some protection against deep scratches that might show up during the painting process. I has become a right of passage for me, and just looks damn cool.
Reading the fine print...Reading the fine print...
As I was working on the side skin, I glanced at the drawings and saw a notation about a #8 screw that will go into the skin later that holds a rudder cable clamp. This hole will also need a special #8 dimple in it. It also said that this hole has to be prepared before the skin is riveted on.
It's time for a shower and Gourmet Shampoo!It's time for a shower and Gourmet Shampoo!
My wife likes to use those little plastic bottles to put shampoo in for the shower, but when I squeezed the old bottle a little too vigorously, it exploded... shampoo everywhere. I used my newly acquired skills as an intuitive homebuilt aircraft builder to find a simple solution to the problem, and here it is. Gourmet ShamPoupon!
Home  Previous Entry  Next Entry  Back

SmittysRV.com is an Amazon Associate
SmittysRV.com is an Amazon Associate
HOMEBUILT, EXPERIMENTAL AND KITBUILT INSURANCE
gopro camera mounts for aircraft
gopro camera mounts for aircraft
Rod Machado Free Pilot Training Course Syllabus
RV Metal Aircraft Tools
Rod Machado Pilot Training
Rod Machado Pilot Training