RV Aircraft Construction Website

RV-9A: Left Wing Skins - 9/15/2006
Home  Previous Entry  Next Entry  Back
 
Share on:
Back to work on the left wing. Allright!Back to work on the left wing. Allright!
Hmm… What was I working on when I left this thing? Here I removed the top skins to start deburring and dimpling the rivet holes in the ribs and skins. I used my sharpie to mark the holes on the outer edges that don’t get dimpled where the fuselage fairing and fiberglass tips will attach. I will also sand the edges of the skins to round them off a little.
Got out the old soldering ironGot out the old soldering iron
After wrestling with tank for so long, this was actually fun work, no proseal mess. After I etched the out plastic film on the left top wing skin, I called out my kiddo to peal off the plastic over the rivet holes. He loves doing that.
Dimplin’ timeDimplin’ time
If the skin I’m dimpling is thin enough, I like to use my pop-rivet dimplers. They do such a nice job of making perfect dimples with no dips in the outer skin anywhere. I purposely took this shot with the fluorescent light in the reflection to show that there are no dips in the skin around the dimple. What a smart-ass.
One skin down, 3 to goOne skin down, 3 to go
Yeah, I know the pop-rivet dimplers take a long time, but it sure makes for a nice wing skin.
Started work on the smaller top inner wing skinStarted work on the smaller top inner wing skin
No pop-rivet dimpler for this dude. It’s pretty thick. Before I start dimpling any sheetmetal, I always find a small sheet from the sample bundle that came with the tail kit that is the same thickness as the one I’m about to dimple. Then I experiment using the pop-rivet dimpler against the C-Frame dimpler. In this case, the C-Frame dimpler won out, the pop-rivet dimpler couldn’t handle the thickness as was making dips in the practice piece. Tomorrow I will dimple this sheet with the C-Frame, giving each rivet hole one solid “WHACK” with my dead-blow hammer. I found that anything more than one solid whack tends to make a dip in the skin (for me anyway).
Home  Previous Entry  Next Entry  Back

SmittysRV.com is an Amazon Associate
SmittysRV.com is an Amazon Associate
HOMEBUILT, EXPERIMENTAL AND KITBUILT INSURANCE
gopro camera mounts for aircraft
gopro camera mounts for aircraft
Rod Machado Free Pilot Training Course Syllabus
RV Metal Aircraft Tools
Rod Machado Pilot Training
Rod Machado Pilot Training