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Now for the final touches
I found this Dremel bit high speed cutter bit at Lowes (aircraft and lumber supply). When I read the words "high speed cutter bit" I knew I had a winner. This dude cut the aluminum like butter. Again, I had to go slooooow. When I pushed too hard and long, the aluminum would actually melt and get lodged in the teeth of the cutter, making it ineffective.
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